Industrial Pumping Packages for Installation in Corrosive and High-Temperature Environments: Ettesal Mechanic Solutions for Specialized Industries

Introduction
In many industrial facilities, the working fluid is not simply standard water. It may contain corrosive substances, suspended particles, elevated temperatures, or process-related compounds. In such projects, the selection of pumps, piping materials, sealing systems, and control configurations must be fundamentally different.
Ettesal Mechanic has designed and manufactured special industrial pumping packages for these conditions, applied in steel plants, petrochemical facilities, the food industry, and thermal systems.

Industrial Requirements for Special Fluids

Certain industries operate with demanding conditions such as:
• Fluids with high or low pH
• High water hardness
• Presence of mineral particles or sediment
• Process heat entering the water stream
• Long operational duty cycles

Under these conditions, a standard pumping package will suffer from:
• Corrosion
• Leakage
• Efficiency loss
• Rapid bearing and seal failure

For this reason, Ettesal Mechanic employs true industrial-grade construction.

Key Features of Ettesal Mechanic Industrial Packages

Use of Corrosion-Resistant Materials

In these configurations:
• Galvanized or coated ST52 steel skids
• Stainless-steel or heavy-coated piping
• Flanges selected according to appropriate PN ratings
are utilized.

Long-Life Industrial Sealing Systems

For special-fluid applications, the packages include:
• High-temperature mechanical seals
• Chemically resistant spring assemblies
• Dual-cartridge seals for leakage-critical applications

Pumps Suitable for High Temperature and Hard Water

Ettesal Mechanic employs:
• Multistage pumps with reinforced bodies
• High-pressure pumps with tight tolerances
• Stainless-steel or industrial-grade bronze impellers

These selections reduce component wear and failure.

Industrial Control and Protection System

In specialized industries, pump downtime can directly halt production.
The Ettesal Mechanic control system includes:
• Motor temperature alarms
• Seal-leak or seal-pressure-drop alarms
• Pump runtime logging
• Stepwise speed control
• Automatic standby pump engagement

Such configurations are critical for 24-hour operations.

Examples of Industrial Applications

Steel Industry
Used for cooling-water circulation.
Key requirement: Stable flow and elimination of pressure shock.

Food Industry
Used for water transfer with controlled chemical exposure.
Key requirement: Food-grade, anti-scaling materials.

Thermal Systems
Used for high-temperature circulation loops.
Key requirement: High-temperature mechanical seals.

Why Industrial Packages Differ from Standard Packages

Conclusion

Industrial pumping packages are essential when the fluid characteristics, temperature, and operating conditions exceed standard limits.
With specialized engineering for demanding industries, Ettesal Mechanic minimizes production downtime and significantly reduces maintenance costs and component wear.

Frequently Asked Questions

1. What package is suitable for hot-water service?
   A package equipped with thermal-resistant seals and high-temperature-rated pumps.
2. What materials are used for corrosive water?
   Stainless-steel piping, heavy-coated skids, and chemically resistant impellers.
3. Is a standby pump mandatory in specialized industries?
   Yes. Pump stoppage directly results in production stoppage.
4. Does the control panel include leak-detection alarms?
   Yes, in Ettesal Mechanic industrial models.
5. What type of pump is required for high-pH fluids?
   Chemically resistant pumps with special mechanical seals.
6. Can thermal data be recorded?
   Yes. Temperature sensors can be integrated into the control panel.
7. Which industries use these packages most?
   Steel, steam systems, food processing, petrochemical plants, and boiler units.
8. Do industrial packages have longer service life?
   Yes, due to optimized materials and protection systems.
9. Can the package be expanded?
   Yes, in modular and expandable Ettesal Mechanic models.
10. How much lower is maintenance cost compared to traditional systems?
    With reduced seal and bearing failures, medium-term service costs decrease noticeably.